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How much stress can a poor rock stand?
Berkeley engineers test how water temperature affects geothermal energy

By Sally Stephens

In the heart of Sonoma County's lush wine country, just 34 miles northeast of San Francisco, engineers have tunneled under the Russian River to carry treated wastewater from the city of Santa Rosa to the Geysers geothermal fields — the largest producer of geothermal energy in the world.

Before firing up their 4,000-pound pressure chamber, Steve Glaser, left, and Jeff Moore prepare to hoist the device some five feet into the air, where it will dangle as it is carefully wrapped in an insulating blanket, allowing researchers in the rock mechanics lab to work around it safely. Peg Skorpinski photo

Steam-driven turbines at the Geysers produce enough electricity to meet the daily needs of some one million people throughout the state of California. But, for the past 15 years, the amount of steam available to fuel the geothermal plants has been decreasing, as the reservoir beneath the Geysers dries up, a victim of overpumping. As a result, energy production has slipped and is in danger of grinding to a halt.

In search of solutions, plant operators at the Geysers, in partnership with the Lake County Sanitation District, came up with an innovative plan to restore and maintain adequate levels of underground water to ensure continued energy production. They decided to inject tertiary-treated wastewater, which is completely safe to drink, from the Lake County communities surrounding Clear Lake into the ground at the Geysers -- 30 miles to the south -- to replenish the underground reservoirs.

For the past four years, some 7.8 million gallons of water each day have been injected at the Geysers. With the addition of the Santa Rosa wastewater project, expected to be completed this year, an additional 11 million gallons of water will be added each day. But while all the operational details to replenish the water reserves seemed in place, according to Steven Glaser, Berkeley professor of civil and environmental engineering, one crucial element had been overlooked.

"I was shocked when a colleague told me that nobody really knew what happened when cooler water, like the injected wastewater, hit very hot rocks," says Glaser. "Will the fracturing of the hot rock that inevitably results from the cold water injection disrupt or block the movement of steam or increase it?" he wondered. "Despite years of water injection in geothermal fields like the Geysers, no one knows. Certainly, you don't want to damage your reservoir."

"Nobody really knows what happens when cooler water, like the injected wastewater, hits very hot rocks."

So, Glaser assembled a research team, secured funding from the U.S. Department of Energy and Shell International Exploration and Production Co. (they are interested in drilling under high temperatures), designed new lab equipment, and began a series of controlled laboratory experiments testing rocks similar to those found in the Geysers.

Working with graduate student Jeff Moore, Glaser assembled a unique testing device now located along one wall of his rock mechanics lab. Inside the testing device, flat bladders filled with pressurized oil squeeze a rock sample up to 1,500 pounds per square inch (psi), matching pressures found deep underground. Glaser and Moore saturate the pressurized, heated sample with steam, up to 300 psi, pumping the temperatures up to more than 200 degrees Celsius -- almost 400 degrees Fahrenheit. Finally, they inject water at room temperature to a well-point drilled into the rock. Then they wait, and watch.

Glaser and his colleague Frank Morrison, professor of civil and environmental engineering, monitor the movement of the cooler water through the hot rock, recording any fracturing. Sensitive acoustic sensors arrayed around the rock sample inside the heater detect the telltale sounds that indicate fracture has occurred. "Every time rock cracks," says Glaser, "it generates sound waves, little snaps, crackles, and pops."

"The sensors, as they stand right now," Glaser adds, "are not going to like 200 degrees Celsius. We have to find different materials, with higher heat resistance, out of which to make them." Using a technique that triangulates signals from multiple sensors, the engineers should be able to create a three-dimensional map of the inside of the rock, showing the placement and size of new fractures.

It takes about three hours to heat up Glaser's pressure chamber. Gauges control the temperature and pressure for the water injection system used to put the rock samples through their thermal paces. Peg Skorpinski photo

But it's not enough to know where new fractures occur. Glaser and Morrison want to know how the cold water flows through and interacts with the hot steam already in the rock.

To that end, the team will measure changes in the rock sample's ability to transmit electrical currents, or its resistivity, as the cold water moves through the heated rock sample. "Minerals in rock act like insulators," Morrison explains. "Current in rock flows through any water inside it." Resistivity increases when rock is cold, and decreases when it is hot, since cold water is less likely to conduct a current. Thus changes in resistivity should indicate where areas of cool water and hot steam are as they flow through the rock. "I've measured resistivity on blocks of rocks before," Morrison adds, "but not under conditions of such high temperatures and pressures, or with injected water."

These conditions, which match those occurring deep underneath the Geysers, as well as the substantial size of the rock samples used (10.25 inches on a side) distinguish Glaser's experiment from other rock tests. "Usually test rock samples are about the size of your thumb," he says. "At Stanford, for example, they do tests on thumb-sized rock samples that they can heat to 105 degrees Celsius. Our experiment will run more than twice as hot.

"Once the experiment is up and running this spring, it will help heat the notoriously chilly lab in the Davis Hall annex," jokes Glaser, adding that he is concerned future testing could be jeopardized because of the pending annex demolition.

Preliminary tests will be done on a sample of Berea sandstone, a well-understood rock often used in petroleum testing. Then, as the real testing begins, the team will collect rock samples at the Geysers. "You consult a geologic map, drill some cores, and find out where on the surface there are outcroppings of rock similar to what's in the steam-producing zone underground," says Moore.

Glaser's one-of-a-kind testing device will also study fracturing in hot dry rocks as well as those filled with steam. Engineers in Japan and Europe regularly inject water into the hot dry rocks deep in geothermal areas there, hoping to generate steam to produce electricity. But, as with the Geysers, more testing must be done under realistic conditions. Glaser's device also mimics conditions encountered during petroleum drilling, and tests what happens when engineers inject steam to clean up polluted underground sites.

The results of Glaser's and Morrison's tests will become even more important once Santa Rosa's wastewater begins flowing. Knowing what's really happening underground as the chilly water hits hot rocks filled with steam will enable geothermal plant operators around the world to continue to generate desperately needed electricity for years to come.

Written by Sally Stephens, a freelance astronomy writer based in San Francisco. Formerly a staff scientist and editor of Mercury, she co-authored The Sporting Life, a book on the physics of sports.


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